Zhuming Bi - Computer Aided Design and Manufacturing

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Broad coverage of digital product creation, from design to manufacture and process optimization This book addresses the need to provide up-to-date coverage of current CAD/CAM usage and implementation. It covers, in one source, the entire design-to-manufacture process, reflecting the industry trend to further integrate CAD and CAM into a single, unified process. It also updates the computer aided design theory and methods in modern manufacturing systems and examines the most advanced computer-aided tools used in digital manufacturing.
Computer Aided Design and Manufacturing being uniquely structured to classify and align engineering disciplines and computer aided technologies from the perspective of the design needs in whole product life cycles, utilizing a comprehensive Solidworks package (add-ins, toolbox, and library) to showcase the most critical functionalities of modern computer aided tools, and presenting real-world design projects and case studies so that readers can gain CAD and CAM problem-solving skills upon the CAD/CAM theory.
is an ideal textbook for undergraduate and graduate students in mechanical engineering, manufacturing engineering, and industrial engineering. It can also be used as a technical reference for researchers and engineers in mechanical and manufacturing engineering or computer-aided technologies.

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2.3.1 Basic Data Structure

The information of solids must be stored in computers. Three popular methods to represent the data structure of solids are relational structure , hierarchical structure , and network structure .

A relational structure defines a set of lists for vertices, edges, and faces, and these lists are stored in term of arrays in a relational database. Taking an example of the pyramid in Figure 2.16, its rational structure includes the lists of vertices, edges, and faces shown in Table 2.2.

Figure 216Relational structure of a pyramid object Table 22Relational - фото 83

Figure 2.16Relational structure of a pyramid object.

Table 2.2Relational structure of pyramid object.

List of vertices List of edges List of faces
V 1(0.000, 0.000, 0.500) V 2(−0.500, −0.289, 0.000) V 3(0.500, −0.289, 0.000) V 4(−0.000, −0.577, 0.000) E 1( V 1, V 2) E 2( V 2, V 3) E 3( V 1, V 3) E 4( V 2, V 4) E 5( V 1, V 4) E 6( V 3, V 4) F 1( E 1, E 4, E 5) F 2( E 1, E 2, E 3) F 3( E 3, E 6, E 5) F 4( E 2, E 6, E 4)

A solid can also be represented by a hierarchical structure where geometric elements are organized by a tree‐like layer structure. For a pyramid object, the highest layer is the solid body, which is bounded by four faces, each face being bounded by three edges and each edge being defined by two vertices. The complete hierarchical structure of a pyramid object is shown in Figure 2.17.

Figure 217Hierarchical structure of a pyramid object A hierarchical structure - фото 84

Figure 2.17Hierarchical structure of a pyramid object.

A hierarchical structure includes redundant information since the same geometric elements may have relations with multiple elements at high levels. Such redundancies can be eliminated by using a network data structure. As shown in Figure 2.18, a network data structure uses data pointers to represent the topological connections of geometric elements. The number of data pointers for a geometric element type can be varied based on the number of connections the element has with others.

Figure 218Network structure of a pyramid object 232 Curvy Geometric - фото 85

Figure 2.18Network structure of a pyramid object.

2.3.2 Curvy Geometric Elements

Most objects have curvy boundary edges and surfaces. A curvy edge has one independent variable. As shown in Table 2.3, a curvy edge in 2D and 3D can be represented explicitly or implicitly in terms of a normalized length variable t from the starting point to the ending point.

Table 2.3Representation of 2D and 3D curves.

Curvy features Representation Example
2D curve Explicit Computer Aided Design and Manufacturing - изображение 86 Implicit f x y 0 x x 0 2 y y 0 2 R - фото 87 Implicit f x y 0 x x 0 2 y y 0 2 R 2 3D curve Explicit - фото 88
Implicit f ( x , y ) = 0 ( xx 0) 2+ ( yy 0) 2= R 2
3D curve Explicit Implicit - фото 89 Computer Aided Design and Manufacturing - изображение 90 Computer Aided Design and Manufacturing - изображение 91
Implicit Computer Aided Design and Manufacturing - изображение 92 The complexity of a 3D curve can be measured by the order of polynomial terms - фото 93

The complexity of a 3D curve can be measured by the order of polynomial terms in its mathematic model for piecewise interpolation. Given a number of control points on the curve, different interpolation methods lead to different results for 3D curves.

The mathematic models for 2D or 3D curves in Tables 2.3and 2.4can be readily expanded to represent 3D surfaces as follows:

Table 2.4High‐order curves.

Interpolation Representation Illustration
Lagrange Bezier - фото 94 Bezier Cu - фото 95
Bezier Cubic spline P t a 1 ta 2 t 2 a 3 t 3 a 4where t - фото 96 Cubic spline P t a 1 ta 2 t 2 a 3 t 3 a 4where t 0 1 and the - фото 97
Cubic spline P ( t ) = a 1+ ta 2+ t 2 a 3+ t 3 a 4where t = [0, 1] and the coefficient vectors a 1, a 2, a 3, and a 4are selected to satisfy In an explicit form 212 - фото 98 In an explicit form 212 where u v are normalized independent variables - фото 99

In an explicit form :

(2.12) Computer Aided Design and Manufacturing - изображение 100

where u , v are normalized independent variables of surface.

In an implicit form :

(2.13) Computer Aided Design and Manufacturing - изображение 101

An example of a spherical surface in Figure 2.19can be represented mathematically as

Figure 219Representation of a spherical surface In an explicit form 214 - фото 102

Figure 2.19Representation of a spherical surface.

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