Sindo Kou - Welding Metallurgy

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Welding Metallurgy: краткое содержание, описание и аннотация

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Discover the extraordinary progress that welding metallurgy has experienced over the last two decades Welding Metallurgy, 3rd Edition Dr. Kou provides the reader with hundreds of citations to papers and articles that will further enhance the reader’s knowledge of this voluminous topic. Undergraduate students, graduate students, researchers and mechanical engineers will all benefit spectacularly from this comprehensive resource.
The new edition includes new theories/methods of Kou and coworkers regarding:
· Predicting the effect of filler metals on liquation cracking
· An index and analytical equations for predicting susceptibility to solidification cracking
· A test for susceptibility to solidification cracking and filler-metal effect
· Liquid-metal quenching during welding
· Mechanisms of resistance of stainless steels to solidification cracking and ductility-dip cracking
· Mechanisms of macrosegregation
· Mechanisms of spatter of aluminum and magnesium filler metals,
· Liquation and cracking in dissimilar-metal friction stir welding,
· Flow-induced deformation and oscillation of weld-pool surface and ripple formation
· Multicomponent/multiphase diffusion bonding
Dr. Kou’s
has been used the world over as an indispensable resource for students, researchers, and engineers alike. This new
is no exception.

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38 38 Sundell, R.E., Correa, S.M., Harris, L.P., Solomon, H.D., Wojcik, L.A., Savage, W.F., Walsh, D.W., and Lo, G.D., General Electric Report No. 86SRD013. 1986, General Electric Company: Schenectady, NY.

39 39 Zacharia, T., David, S.A., Vitek, J.M., and Debroy, T. (1989). Weld pool development during GTA and laser beam welding of type 304 stainless steel, part II—experimental correlation. Welding Journal 68 (12): 510s–519s.

40 40 Limmaneevichitr, C. and Kou, S. (2000). Visualization of Marangoni convection in simulated weld pools. Welding Journal 79 (5): 126s–135s.

41 41 Mazumder, J. and Voekel, D. (1992). Challenges in modeling and measurement of laser materials processing. In: Laser Advanced Materials Processing –Science and Applications (eds. A. Matsunawa and S. Katayama), 373–380. Osaka, Japan: High Temperature Society of Japan.

42 42 Tsai, M.C. and Kou, S. (1989). Marangoni convection in weld pools with a free surface. International Journal for Numerical Methods in Fluids 9 (12): 1503–1516.

43 43 Limmaneevichitr, C. and Kou, S. (2000). Visualization of Marangoni convection in simulated weld pools containing a surface‐active agent. Welding Journal 79 (11): 324s–330s.

44 44 Smechenko, V.K. and Shikobalova, L.P. (1947). Surface tension and crystallization: surface tension of molten salt solutions. Zhurnal Fizicheskoi Khimii 21: 613–622.

45 45 Mishra, S., Lienert, T.J., Johnson, M.Q., and DebRoy, T. (2008). An experimental and theoretical study of gas tungsten arc welding of stainless steel plates with different sulfur concentrations. Acta Materialia 56 (9): 2133–2146.

46 46 Tsai, M.C. and Kou, S. (1990). Electromagnetic‐force‐induced convection in weld pools with a free surface. Welding Journal 69 (6): 241s–246s.

47 47 Flemings, M.C. (1974). Solidification Processing. New York: McGraw‐Hill.

48 48 Tsai, M.C. and Kou, S. (1990). Weld pool convection and expansion due to density variations. Numerical Heat Transfer 17 (1): 73–89.

49 49 Choo, R.T.C. and Szekely, J. (1994). The possible role of turbulence in GTA weld pool behavior. Welding Journal 73 (2): 25s–31s.

50 50 Weckman, D.C. (1999). Trends in Welding Research, 3–12. Materials Park: ASM International, OH.

51 51 Hong, K., Weckman, D.C., Strong, A.B., and Zheng, W. (2002). Modelling turbulent thermofluid flow in stationary gas tungsten arc weld pools. Science and Technology of Welding and Joining 7 (3): 125–136.

52 52 Hong, K., Weckman, D.C., Strong, A.B., and Zheng, W. (2003). Vorticity based turbulence model for thermofluids modelling of welds. Science and Technology of Welding and Joining 8 (5): 313–324.

53 53 Kou, S. (2012). Fluid flow and solidification in welding: three decades of fundamental research at the University of Wisconsin. Welding Journal 91 (11): 287s–302s.

54 54 Xiao, Y. and Den Ouden, G. (1990). A study of GTA weld pool oscillation. Welding Journal 69 (8): 289s–293s.

55 55 Xiao, Y.H. and Den Ouden, G. (1993). Weld pool oscillation during GTA welding of mild steel. Welding Journal 72: 428s–434s.

56 56 Howse, D.S. and Lucas, W. (2000). Investigation into arc constriction by active fluxes for tungsten inert gas welding. Science and Technology of Welding and Joining 5 (3): 189–193.

57 57 Tanaka, M., Shimizu, T., Terasaki, T. et al. (2000). Effects of activating flux on arc phenomena in gas tungsten arc welding. Science and Technology of Welding and Joining 5 (6): 397–402.

58 58 Kuo, M., Sun, Z., and Pan, D. (2001). Laser welding with activating flux. Science and Technology of Welding and Joining 6 (1): 17–22.

59 59 Yu, P. and Kou, S. Research in Progress. Madison, WI: University of Wisconsin.

60 60 Wei, P.S., Wang, S.C., and Lin, M.S. (1996). Transport phenomena during resistance spot welding. Journal of Heat Transfer 118 (3): 762–773.

61 61 Wei, P.S. and Wu, T.H. (2010). Effects of electrical current on transport processes in resistance spot welding. Science and Technology of Welding and Joining 15 (6): 448–456.

62 62 Wei, P.S. and Wu, T.H. (2011). Magnetic property effect on transport processes in resistance spot welding. Journal of Physics D: Applied Physics 44 (32): 325501.

63 63 Wei, P.S. and Wu, T.H. (2012). Electrical contact resistance effect on resistance spot welding. International Journal of Heat and Mass Transfer 55 (11): 3316–3324.

64 64 Wei, P.S. and Wu, T.H. (2013). Numerical study of electrode geometry effects on resistance spot welding. Science and Technology of Welding and Joining 18 (8): 661–670.

65 65 Wei, P.S. and Wu, T.H. (2014). Effects of electrode contact condition on electrical dynamic resistance during resistance spot welding. Science and Technology of Welding and Joining 19 (2): 173–180.

66 66 Yao, Q., Luo, Z., Li, Y. et al. (2014). Effect of electromagnetic stirring on the microstructures and mechanical properties of magnesium alloy resistance spot weld. Materials & Design 63: 200–207.

67 67 Li, Y., Lin, Z., Shen, Q., and Lai, X. (2011). Numerical analysis of transport phenomena in resistance spot welding process. Journal of Manufacturing Science and Engineering 133 (3): 031019.

68 68 Li, Y.B., Shen, Q., Lin, Z., and Hu, S.J. (2011). Quality improvement in resistance spot weld of advanced high strength steel using external magnetic field. Science and Technology of Welding and Joining 16 (5): 465–469.

69 69 Li, Y.B., Li, Y.T., Shen, Q., and Lin, Z.Q. (2013). Magnetically assisted resistance spot welding of dual‐phase steel. Welding Journal 92 (4): 124s–132s.

70 70 Li, Y., Luo, Z., Yan, F. et al. (2014). Effect of external magnetic field on resistance spot welds of aluminum alloy. Materials & Design (1980–2015) 56: 1025–1033.

71 71 Li, Y., Zhang, Y., Bi, J., and Luo, Z. (2015). Impact of electromagnetic stirring upon weld quality of Al/Ti dissimilar materials resistance spot welding. Materials & Design 83: 577–586.

72 72 Lu, S., Fujii, H., and Nogi, K. (2008). Marangoni convection and weld shape variations in He–CO2 shielded gas tungsten arc welding on SUS304 stainless steel. Journal of Materials Science 43 (13): 4583–4591.

Further Reading

1 DebRoy, T. and David, S.A. (1995). Physical processes in fusion welding. Reviews of Modern 67 (1): 85.

2 Kou, S. (1996). Transport Phenomena and Materials Processing. New York: Wiley.

3 Kou, S. (2012). Fluid flow and solidification in welding: three decades of fundamental research at the University of Wisconsin. Welding Journal 91(11): 287s–302s.

4 Li, Y.B., Li, D.L., David, S.A. et al. (2016). Microstructures of magnetically assisted dual‐phase steel resistance spot welds. Science and Technology of Welding and Joining 21(7): 555–563.

5 Li, Y., Feng, Y., Li, Y. et al. (2016). Plasma arc and weld pool coupled modeling of transport phenomena in keyhole welding. International Journal of Heat and Mass Transfer 92: 628–638.

Problems

1 3.1 Experimental results show that the depth/width ratio of stainless‐steel welds increases with increasing electrode tip angle. How does the angle affect the effective radius of the electric current at the pool surface (the anode spot)? How does this radius in turn affect weld pool convection and the weld depth/width ratio?

2 3.2 It has been suggested that the weldability of stainless steels can be improved by oxidizing the surface by subjecting it to an elevated temperature in an oxidizing environment. From the penetration point of view, do you agree or disagree, and why?

3 3.3 Consider Marangoni convection in a simulated weld pool of NaNO3 such as that shown in Figure 3.22a. As the laser beam diameter is reduced at the same power from 5.9 mm to 1.5 mm, does Marangoni convection in the pool become faster or slower and shallower or deeper, and why?

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