2 2. For 3.8–38 m3 (1000–10,000 gal.), use horizontal tanks on concrete supports.
3 3. Beyond 38 m3 (10,000 gal.) use vertical tanks on concrete foundations.
4 4. Liquids subject to breathing losses may be stored in tanks with floating or expansion roofs for conservation.
5 5. Freeboard is 15% below 1.9 m3 (500 gal.) and 10% above 1.9 m3 (500 gal.) capacity.
6 6. A 30-day capacity often is specified for raw materials and products but depends on connecting transportation equipment schedules.
7 7. Capacities of storage tanks are at least 1.5 times the size of connecting transportation equipment; for instance, 28.4-m3 (7500 gal.) tanker trucks, 130-m3 (34,500 gal.) rail cars, and virtually unlimited barge and tanker capacities.
Source : The above mentioned rules of thumb have been adapted from Walas, S.M., Chemical Process Equipment: Selection and Design , copyright 1988 with permission from Elsevier, all rights reserved.
Physical Properties Heuristics.
|
Units |
Liquids |
Liquids |
Gases |
Gases |
Gases |
|
|
Water |
Organic material |
Steam |
Air |
Organic material |
Heat capacity |
kJ/kg °C |
4.2 |
1.0–2.5 |
2.0 |
1.0 |
2.0–4.0 |
Density |
kg/m3 |
1000 |
700–1500 |
|
1.29 at STP |
|
Latent heat |
kJ/kg |
1200–2100 |
200–1000 |
|
|
|
Thermal conductivity |
W/m °C |
0.55–0.70 |
0.10–0.20 |
0.025–0.07 |
0.025–0.05 |
0.02–0.06 |
Viscosity |
kg/ms |
0°C 1.8 × 10 −3 |
Wide Range |
10–30 × 10 −6 |
20–50 × 10 −6 |
10–30 × 10 −6 |
|
|
50°C 5.7 × 10 −4 |
|
|
|
|
|
|
100°C 2.8 × 10 −4 |
|
|
|
|
|
|
200°C 1.4 × 10 −4 |
|
|
|
|
Prandtl no. |
|
1–15 |
10–1000 |
1.0 |
0.7 |
0.7–0.8 |
Source : Turton, R. et al ., Analysis, Synthesis, and Design of Chemical Process , Prentice Hall International Series, 2001.
Typical Physical Property Variations with Temperature and Pressure.
|
Liquids |
Liquids |
Gases |
Gases |
Property |
Temperature |
Pressure |
Temperature |
Pressure |
Density |
 |
Negligible |
ρ g= MW P / ZRT |
ρ g= MW P / ZRT |
Viscosity |
μ 1= Ae B/T |
Negligible |
 |
Significant only for >10 bar |
Vapor pressure |
P* = ae b/(T+c) |
– |
– |
– |
Note : T is temperature (K), T cis the critical Temperature (K), T bis the normal boiling point (K), MV is molecular weight, P is pressure, Z is compressibility, R is the gas constant, and P * is the vapor pressure.
Source : Turton, R. et al ., Analysis, Synthesis, and Design of Chemical Processes , Prentice Hall International Series, 2001.
Capacities of Process Units in Common Usagea.
Process unit |
Capacity unit |
Maximum value |
Minimum value |
Comment |
|
Horizontal vessel |
Pressure (bar) |
400 |
Vacuum |
L/D typically 2–5 |
|
Temperature (°C) |
400 b |
−200 |
|
|
Height (m) |
10 |
2 |
|
|
Diameter (m) |
2 |
0.3 |
|
|
L/D |
5 |
2 |
|
|
Vertical vessel |
Pressure (bar) |
400 |
400 |
L/D typically 2–5 |
|
Temperature (°C) |
400 b |
−200 |
|
|
Height (m) |
10 |
2 |
|
|
Diameter (m) |
2 |
0.3 |
|
|
L/D |
5 |
2 |
|
|
Towers |
Pressure (bar) |
400 |
Vacuum |
Normal Limits Diameter |
L/D |
Temperature (°C) |
400 b |
−200 |
0.5 |
3.0–40 c |
Height (m) |
50 |
2 |
1.0 |
2.5–30 c |
Diameter (m) |
4 |
0.3 |
2.0 |
1.6–23 c |
L/D |
30 |
2 |
4.0 |
1.8–13 c |
Pumps |
Reciprocating |
Power d (kW) |
250 |
<0.1 |
|
|
Pressure (bar) |
1000 |
|
|
|
Rotary and positive |
Power d (kW) |
150 |
<0.1 |
|
|
Displacement |
Pressure (bar) |
300 |
|
|
|
Centrifugal |
Power d (kW) |
250 |
<0.1 |
|
|
Pressure (bar) |
300 |
|
|
|
Compressors |
Axial, Centrifugal + Recipr. |
Power d (kW) |
8000 |
50 |
|
|
Rotary |
Power d (kW) |
1000 |
50 |
|
|
Drives for compressor |
Electric |
Power e (kW) |
15,000 |
<1 |
|
|
Steam turbine |
Power e (kW) |
15,000 |
100 |
|
|
Gas turbine |
Power e (kW) |
15,000 |
10 |
|
|
Internal combustion eng. |
Power e (kW) |
15,000 |
10 |
|
|
Process heaters |
Duty (MJ/h) |
500,000 |
10,000 |
Duties different for reactive heaters/furnaces |
|
Heat exchangers |
Area (m 2) |
1000 |
10 |
For Area <10 m 2use |
|
Tube Dia. (m) |
0.0254 |
0.019 |
double-pipe exchanger |
|
Length (m) |
6.5 |
2.5 |
|
|
Pressure (bar) |
150 |
Vacuum |
For 150 < P < 400 bar |
|
Temperature (°C) |
400 b |
−200 |
need special design |
|
aMost of the limits for equipment sizes shown here correspond to the limits used in the costing program (CAPCOST.BAS).
b Maximum temperature and pressure are related to the materials of construction and may differ from values shown here.
c For 20 < L/D < 30 special design may be required. Diameter up to 7 m possible but over 4 m must be fabricated on site.
d Power values refer to fluid/pumping power.
e Power values refer to shaft power.
Source : Turton, R. et al ., Analysis, Synthesis, and Design of Chemical Processes , Prentice Hall International Series, 2001.
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