Jeremy M. Smallwood - The ESD Control Program Handbook

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Provides the understanding and practical skills needed to develop and maintain an effective ESD control program for manufacturing, storage, and handling of ESD sensitive components This essential guide to ESD control programs explains the principles and practice of ESD control in an easily accessible way whilst also providing more depth and a wealth of references for those who want to gain a deeper knowledge of the subject. It describes static electricity and ESD principles such as triboelectrification, electrostatic fields, and induced voltages, with the minimum of theory or mathematics. It is designed for the reader to «dip into» as required, rather than need to read cover to cover.
The ESD Control Program Handbook Chapter 6 deals with requirements for compliance given by the IEC 61340-5-1 and ANSI/ESD S20.20 ESD control standards.
Chapter 7 gives an overview of the selection, use, care and maintenance of equipment and furniture commonly used to control ESD risks. The chapter explains how these often work together as part of a system and must be specified with that in mind.
ESD protective packaging is available in an extraordinary range of forms from bags, boxes and bubble wrap to tape and reel packaging for automated processes. The principles and practice of this widely misunderstood area of ESD control are introduced in Chapter 8. The thorny question of how to evaluate an ESD control program is addressed in Chapter 9 with a goal of compliance with a standard as well as effective control of ESD risks and possible customer perceptions.
Whilst evaluating an existing ESD control program provides challenges, developing an ESD control program from scratch provides others. Chapter 10 gives an approach to this.
Standard test methods used in compliance with ESD control standards are explained and simple test procedures given in Chapter 11.
ESD Training has long been recognised as essential in maintaining effective ESD control. Chapter 12 discusses ways of covering essential topics and how to demonstrate static electricity in action. The book ends with a look at where ESD control may go in the near future.
The ESD Control Program Handbook Gives readers a sound understanding of the subject to analyze the ESD control requirements of manufacturing processes, and develop an effective ESD control program Provides practical knowledge, as well as sufficient theory and background to understand the principles of ESD control Teaches how to track and identify how ESD risks arise, and how to identify fitting means for minimizing or eliminating them Emphasizes working with modern ESD control program standards IEC 61340-5-1 and ESD S20:20
is an invaluable reference for anyone tasked with setting up, evaluating, or maintaining an effective ESD control program, training personnel, or making ESD control related measurements. It would form an excellent basis for a University course on the subject as well as a guide and resource for industry professionals.

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Object Measurement Conductive Dissipative Insulative
Material Volume resistivity (Ωm) <10 5 ≥10 5to 10 9 ≥10 9
Clothes Surface resistance (Ω) <2.5 × 10 10 ≥2.5 × 10 10
Footwear Leakage resistance (Ω) <10 5 ≥10 5to <10 8 ≥10 8
Gloves Leakage resistance (Ω) <10 5 ≥10 5to –<10 8 ≥10 8
Floor Leakage resistance (Ω) <10 5 ≥10 5to <10 8 ≥10 8

1.7.4 Point‐to‐Point Resistance

In ESD control, it is convenient to make simple measurements to evaluate the surface properties of a material or item of equipment. One simple way of evaluating a surface is to place two electrodes on it and measure the resistance between them. The electrodes are often cylindrical in form. This is called a point‐to‐point resistance measurement. Standard test methods based on this approach are often used. Examples of point‐to‐point resistance test methods are given in Chapter 11.

1.7.5 Resistance to Ground

As explained earlier, in ESD control work, voltages on conductors are often eliminated or controlled by providing an electrical connection for the charge to pass to earth (ground). It is often required to know the resistance from an object or surface to ground to help understand the charge dissipation paths. This is known as resistance to ground . Examples of measurement methods for this are given in Chapter 11.

1.7.6 Combination of Resistances

In practice, the resistance of a ground path may be due in part to several components. If these are effectively in series ( Figure 1.4), the effect is to add the resistance of all component contributors R 1 …R nto get a total resistance R tot.

If resistance of ground paths is in parallel Figure 15 they are combined as - фото 24

If resistance of ground paths is in parallel ( Figure 1.5), they are combined as

Figure 14Resistances in series Figure 15Resistances in - фото 25 Figure 14Resistances in series Figure 15Resistances in parallel 18 - фото 26

Figure 1.4Resistances in series.

Figure 15Resistances in parallel 18 Capacitance The voltage V on a - фото 27

Figure 1.5Resistances in parallel.

1.8 Capacitance

The voltage V on a conductor is related to the stored charge Q as

картинка 28

The variable C is the capacitance of the conductor. In electrostatics, any conductive object has capacitance; it is just the relationship between the stored charge and the object's voltage.

In practice, the capacitance of an object can vary with proximity of other conductors and materials (see Chapter 2).

A charged capacitor stores energy. The energy W stored in a capacitance C at voltage V is given by

The ESD Control Program Handbook - изображение 29

This can also be expressed as

The ESD Control Program Handbook - изображение 30

An object in free space (with nothing in the near vicinity) still has capacitance. For a spherical conductor of radius r in air or a vacuum, this capacitance C is

The ESD Control Program Handbook - изображение 31

In practice, the capacitance of an object may be due in part to the proximity to several objects. If these are effectively in parallel ( Figure 1.6), the effect is to add the capacitance of all component contributors C 1 …C nto get a total capacitance C totas

If capacitances between objects are in series Figure 17 they are combined - фото 32

If capacitances between objects are in series ( Figure 1.7), they are combined as

Figure 16Capacitors in parallel Figure 17Capacitors in - фото 33 Figure 16Capacitors in parallel Figure 17Capacitors in series 19 - фото 34

Figure 1.6Capacitors in parallel.

Figure 17Capacitors in series 19 Shielding The term shielding is used in - фото 35

Figure 1.7Capacitors in series.

1.9 Shielding

The term shielding is used in ESD control in a different way to other disciplines, especially EMC and radio frequency work. Shielding definitions and tests used in ESD control are often highly specific to the standards used. Typically, the term is used to describe the attenuation of electrostatic fields or electrostatic discharge energy applied to the outside of a protective package, measured at the inside of the package. This is discussed further in Chapter 8.

1.10 Dielectric Breakdown Strength

If a low voltage is applied across an insulating material, very little current will flow due to the high resistivity of the material. If, however, the voltage is increased, a level may eventually be reached where the current suddenly increases to a high value. Typically, this current flow may lead to formation and thermal heating of a small electrically conducting channel through the material. For a solid material, melting or damage of a small channel through the material may occur. This is dielectric breakdown of the material.

Typically, very high electrostatic field strengths are required for dielectric breakdown to occur. The breakdown strength of air is, for planar parallel electrodes, around 3 MV m −1or about 3 kV mm −1. For curved or sharp electrodes, it is much lower. The breakdown strength of most insulating solids is much higher than air. For polyethylene, it is about 20 MV m −1(IEC 61340‐1 (International Electrotechnical Commission 2012)).

1.11 Relative Humidity and Dew Point

The relative humidity (rh) or dew point of the atmosphere has a large influence on electrostatic phenomena (see Section 1.2.6). At any temperature, moisture‐saturated air in equilibrium contains a maximum amount of moisture determined by the saturated vapor pressure of water at that temperature (Lawrence 2005). The saturated vapor pressure of water and hence the amount of moisture in saturated air increase strongly with increasing temperature. This saturated state is defined as 100% r.h. The relative humidity of air with lower than the saturated amount of water vapor present is given by

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