Jeremy M. Smallwood - The ESD Control Program Handbook

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Provides the understanding and practical skills needed to develop and maintain an effective ESD control program for manufacturing, storage, and handling of ESD sensitive components This essential guide to ESD control programs explains the principles and practice of ESD control in an easily accessible way whilst also providing more depth and a wealth of references for those who want to gain a deeper knowledge of the subject. It describes static electricity and ESD principles such as triboelectrification, electrostatic fields, and induced voltages, with the minimum of theory or mathematics. It is designed for the reader to «dip into» as required, rather than need to read cover to cover.
The ESD Control Program Handbook Chapter 6 deals with requirements for compliance given by the IEC 61340-5-1 and ANSI/ESD S20.20 ESD control standards.
Chapter 7 gives an overview of the selection, use, care and maintenance of equipment and furniture commonly used to control ESD risks. The chapter explains how these often work together as part of a system and must be specified with that in mind.
ESD protective packaging is available in an extraordinary range of forms from bags, boxes and bubble wrap to tape and reel packaging for automated processes. The principles and practice of this widely misunderstood area of ESD control are introduced in Chapter 8. The thorny question of how to evaluate an ESD control program is addressed in Chapter 9 with a goal of compliance with a standard as well as effective control of ESD risks and possible customer perceptions.
Whilst evaluating an existing ESD control program provides challenges, developing an ESD control program from scratch provides others. Chapter 10 gives an approach to this.
Standard test methods used in compliance with ESD control standards are explained and simple test procedures given in Chapter 11.
ESD Training has long been recognised as essential in maintaining effective ESD control. Chapter 12 discusses ways of covering essential topics and how to demonstrate static electricity in action. The book ends with a look at where ESD control may go in the near future.
The ESD Control Program Handbook Gives readers a sound understanding of the subject to analyze the ESD control requirements of manufacturing processes, and develop an effective ESD control program Provides practical knowledge, as well as sufficient theory and background to understand the principles of ESD control Teaches how to track and identify how ESD risks arise, and how to identify fitting means for minimizing or eliminating them Emphasizes working with modern ESD control program standards IEC 61340-5-1 and ESD S20:20
is an invaluable reference for anyone tasked with setting up, evaluating, or maintaining an effective ESD control program, training personnel, or making ESD control related measurements. It would form an excellent basis for a University course on the subject as well as a guide and resource for industry professionals.

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картинка 10

Polymers often have relative permittivity in the range 2–3 and many other materials in the range 2–10. Materials such as ceramics can have far higher permittivity.

1.3 Electric Current

Moving charges form electrical currents. One coulomb of charge has passed if 1 ampere has flowed for one second.

The ESD Control Program Handbook - изображение 11

or for a varying current

The ESD Control Program Handbook - изображение 12

and so

The ESD Control Program Handbook - изображение 13

1.4 Electrostatic Discharge (ESD)

IEC 61340‐1:2012 defines an electrostatic discharge as “transfer of charge by direct contact or by breakdown from a material or object at a different electrical potential to its immediate surroundings.” IEC 61340‐5‐1:2016a gives a slightly different definition of “Rapid transfer of charge between bodies that are at different electrostatic potentials.”

There are various types of electrostatic discharge that are important in different fields. In ESD in electronics handling, the main types of concern are

Spark discharges between conducting objects or materials

Brush discharges between a conducting object and an insulating material

Corona discharges from sharp conducting objects and materials

Electrostatic discharges are discussed further in Chapter 2.

1.4.1 ESD Models

ESD from different sources produces very different discharge current waveforms. These can be modeled and simulated by simple electronic circuits. Three standard ESD source circuit models, human‐body model (HBM), machine model (MM), and charged device model (CDM), have been developed and standardized for testing ESD susceptibility of electronic components. This is discussed further in Chapter 3.

1.4.2 Electromagnetic Interference (EMI)

An ESD event can produce very large and fast‐changing currents and voltages. These produce fast‐changing electromagnetic fields with strong and fast‐changing magnetic and electric field components and a broad frequency spectrum, sometimes extending to over GHz frequencies. This can be radiated and conducted to be picked up by nearby electronic circuits and can cause temporary malfunction. This is known as electromagnetic interference .

1.5 Earthing, Grounding, and Equipotential Bonding

Electrostatic discharges occur because of voltage differences between the objects between which the discharge occurs. If there were no voltage difference, then no ESD could occur.

So, one way to prevent ESD from occurring is to eliminate voltage differences between objects. If the two objects are conductors, connecting them electrically ensures that they are eventually at the same voltage. This must be so, as if any voltage difference were to arise, charge (current) would flow due to the voltage difference, until there is no voltage difference. The practice of connecting conductors together to eliminate voltage differences is known as equipotential bonding .

If two conductors at two different voltages are brought into contact, an electrostatic discharge will occur as part of the voltage equalization process. If one of the conductors is susceptible to ESD damage, it could risk being damaged as a result. So, ESD‐susceptible parts must only make contact with other conductors, including grounded conductors, in circumstances designed to protect against damage.

In many practical cases, one of the conductors concerned may already be electrically connected to an electrical earth or can be conveniently connected to earth. The earth is often defined as our 0 V reference point in electricity power distribution, electrostatics, and ESD control. So, it is often convenient and is common practice to electrically connect all conductors to earth. Earth is also known as ground, and earthing is also known as grounding.

The terms earthing and grounding can have different meanings and requirements in different contexts or industries. An electrical engineer may require an earth resistance less than an ohm. A plant engineer may earth bond two items of plant, requiring a resistance less than 10 Ω. An electromagnetic compatibility (EMC) engineer may require an extremely low impedance to be maintained from direct current (DC) to hundreds of MHz or even GHz. To an ESD control practitioner, a resistance to ground <10 9Ω at dc may be sufficient.

In practice in ESD control, there are various types of ground that can be used. In the ESD standards IEC 61340‐5‐1:2016a and ANSI/ESD S20.20‐2014, the term grounding is used to mean any of the following:

Connection to electrical earth (the safety earth wire of a mains electrical system)

Connection to a functional earth (e.g. an earth rod driven into the ground)

Connection to an equipotential bonding system

1.6 Power and Energy

Energy is the ability to do work. Physics recognizes many types of energy – heat, light, gravitational, mechanical, and of course electrical.

Mechanical energy expended is the product of force and the distance moved. If a force qE is applied to move a charge q over a distance s between points A and B, the work done, W AB, is

The ESD Control Program Handbook - изображение 14

Energy (work) expended, W , is also the product of power P and the time duration t that the power is applied.

картинка 15

The electrical power expended is the product of voltage V and current flowing I .

картинка 16

So, the electrical energy expended is

картинка 17

1.7 Resistance, Resistivity, and Conductivity

1.7.1 Resistance

Electrical resistance is the ratio between the dc voltage applied to a circuit or material and the current flowing through it, given by Ohm's law.

картинка 18

1.7.2 Resistivity and Conductivity

1.7.2.1 Surface Resistivity and Surface Resistance

Surface resistivity is defined as a material surface property. It is based on the theoretical resistance of a square of material surface with sides of unit length, with a voltage applied to two opposing sides of the square ( Figure 1.2). In theory, the current flows across the surface of the square. For a material of surface resistivity ρ swith linear electrodes of width w placed parallel on the surface a distance d apart, the surface resistance R smeasured between the electrodes is

The ESD Control Program Handbook - изображение 19

where d = w , which reduces to ρ s= R s.

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