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Vishu Shah - Handbook of Plastics Testing and Failure Analysis

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Written in easy-to-read and -use format, this book provides a strong training resource and reference for product designers using plastics in their products – helping them identify, quantify, and confirm whether problems are related to product design or process.<br /><br />• Updates coverage of data analysis techniques and examples and expands coverage of failure analysis, key because of increased litigation related to product liability<br />• Overviews plastic testing methods and the framework to investigate causes of plastic part failure<br />• Provides a strong training resource and reference for product designers using plastics in their products<br />• Features a video tour of a plastics testing labroatory on a companion website and has a separate manual of problems and solutions that are appropriate for college professors using the book as a class textbook

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1.4.2. Requirements

Physical requirements should include specific quantitative information according to the classification.

TABLE 1‐1. POM Polyoxymethylene (Acetal) Materials, Detail Requirements, h Natural Color Only

Group Description Class Description Grade Description a Flow Rate, ISO 1133 b(g/10 min) Melting Point, ISO 3146/ Method C2 c(°C, min) Density, ISO 1183 (g/cm 3) Tensile Strength, ISO 527 d(MPa, min) Flexural Modulus, ISO 178 e(MPa, min) Izod Impact Resistance, ISO 180/1A f(KJ/m 2, min) Deflection Temperature, ISO 75/Method A, g1.82 MPa (°C, min)
1 Homopolymer 1 General purpose 1 <8 170 1.39–1.44 65 2400 8.5 100
and high flow 2 8–16 170 1.39–1.44 65 2700 5.0 100
3 16–28 170 1.39–1.44 65 2700 4.5 105
4 28–55 170 1.39–1.44 65 2700 4.0 105
0 Other
2 Fast cycle 1 11–18 170 1.39–1.44 65 2400 4.5 100
2 19–33 170 1.39–1.44 65 2400 4.0 100
0 Other
3 UV stabilized 1 <8 170 1.39–1.44 65 2400 8.5 100
2 8–16 170 1.39–1.44 65 2700 5.0 100
0 Other
4 Impact modified 1 <3 170 1.31–1.37 35 1100 70 70
2 8–15 170 1.36–1.42 45 1900 9.0 80
0 Other
5 Recycle— 1 (Same properties as Group 1 Class 1 Grade 1)
general 2 (Same properties as Group 1 Class 1 Grade 2)
purpose and 3 (Same properties as Group 1 Class 1 Grade 3)
high flow 4 (Same properties as Group 1 Class 1 Grade 4)
6 Recycle—fast 1 (Same properties as Group 1 Class 2 Grade 1)
cycle 2 (Same properties as Group 1 Class 2 Grade 2)
7 Recycle—UV‐ 1 (Same properties as Group 1 Class 3 Grade 1)
stabilized 2 (Same properties as Group 1 Class 3 Grade 2)
8 Recycle—impact 1 (Same properties as Group 1 Class 4 Grade 1)
modified 2 (Same properties as Group 1 Class 4 Grade 2)
0 Other 0 Other
2 Copolymer 1 General purpose 1 <4 160 1.38–1.43 58 2300 5.5 90
and high flow 2 4–7 160 1.38–1.43 58 2300 4.5 90
3 7–11 160 1.38–1.43 58 2300 4.0 95
4 11–16 160 1.38–1.43 58 2300 4.0 95
5 16–35 160 1.38–1.43 58 2300 3.5 95
6 35–60 160 1.38–1.43 58 2300 3.0 95
7 60+ 160 1.38–1.43 58 2300 2.5 95
0 Other
2 UV‐stabilized 1 <4 160 1.38–1.43 58 2300 5.5 90
2 4–7 160 1.38–1.43 58 2300 4.5 90
3 7–11 160 1.38–1.43 58 2300 4.0 95
4 11–16 160 1.38–1.43 58 2300 4.0 95
5 16–35 160 1.38–1.43 58 2300 3.5 95
6 35–60 160 1.38–1.43 58 2300 3.0 95
7 60+ 160 1.38–1.43 58 2300 2.5 95
0 Other
3 Impact modified 1 11–26 155
2 11–26 155
3 4–11 155 1.34–1.40 40 1500 6.0 70
4 5–11 155
5 155
0 Other
4 Flexural 1 <20 155 1.26–1.32 20 800 12.0 50
modified 0 Other
5 Recycle— 1 (Same properties as Group 2 Class 1 Grade 1)
general 2 (Same properties as Group 2 Class 1 Grade 2)
purpose and 3 (Same properties as Group 2 Class 1 Grade 3)
high flow 4 (Same properties as Group 2 Class 1 Grade 4)
5 (Same properties as Group 2 Class 1 Grade 5)
6 (Same properties as Group 2 Class 1 Grade 6)
7 (Same properties as Group 2 Class 1 Grade 7)
6 Recycle—UV‐ 1 (Same properties as Group 2 Class 2 Grade 1)
stabilized 2 (Same properties as Group 2 Class 2 Grade 2)
3 (Same properties as Group 2 Class 2 Grade 3)
4 (Same properties as Group 2 Class 2 Grade 4)
5 (Same properties as Group 2 Class 2 Grade 5)
6 (Same properties as Group 2 Class 2 Grade 6)
7 (Same properties as Group 2 Class 2 Grade 7)
7 Recycle—impact‐ 1 (Same properties as Group 2 Class 3 Grade 1)
modified 2 (Same properties as Group 2 Class 3 Grade 2)
3 (Same properties as Group 2 Class 3 Grade 3)
4 (Same properties as Group 2 Class 3 Grade 4)
5 (Same properties as Group 2 Class 3 Grade 5)
8 Recycle—flexural 1 (Same properties as Group 2 Class 4 Grade 1)
modified 0 Other
0 Other 0 Other
3 Terpolymer 1 High melt strength 1 <2 160 1.38–1.43 56 2250 3.5 90
0 Other
2 Recycle—high 1 (Same properties as Group 3 Class 1 Grade 1)
melt strength 0 Other
0 Other 0 Other
0 Other 0 Other 0 Other

aNo descriptions are listed unless needed to describe a special grade under the class. All other grades are listed by requirements.

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