Jeremy M. Smallwood - The ESD Control Program Handbook

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Provides the understanding and practical skills needed to develop and maintain an effective ESD control program for manufacturing, storage, and handling of ESD sensitive components This essential guide to ESD control programs explains the principles and practice of ESD control in an easily accessible way whilst also providing more depth and a wealth of references for those who want to gain a deeper knowledge of the subject. It describes static electricity and ESD principles such as triboelectrification, electrostatic fields, and induced voltages, with the minimum of theory or mathematics. It is designed for the reader to «dip into» as required, rather than need to read cover to cover.
The ESD Control Program Handbook Chapter 6 deals with requirements for compliance given by the IEC 61340-5-1 and ANSI/ESD S20.20 ESD control standards.
Chapter 7 gives an overview of the selection, use, care and maintenance of equipment and furniture commonly used to control ESD risks. The chapter explains how these often work together as part of a system and must be specified with that in mind.
ESD protective packaging is available in an extraordinary range of forms from bags, boxes and bubble wrap to tape and reel packaging for automated processes. The principles and practice of this widely misunderstood area of ESD control are introduced in Chapter 8. The thorny question of how to evaluate an ESD control program is addressed in Chapter 9 with a goal of compliance with a standard as well as effective control of ESD risks and possible customer perceptions.
Whilst evaluating an existing ESD control program provides challenges, developing an ESD control program from scratch provides others. Chapter 10 gives an approach to this.
Standard test methods used in compliance with ESD control standards are explained and simple test procedures given in Chapter 11.
ESD Training has long been recognised as essential in maintaining effective ESD control. Chapter 12 discusses ways of covering essential topics and how to demonstrate static electricity in action. The book ends with a look at where ESD control may go in the near future.
The ESD Control Program Handbook Gives readers a sound understanding of the subject to analyze the ESD control requirements of manufacturing processes, and develop an effective ESD control program Provides practical knowledge, as well as sufficient theory and background to understand the principles of ESD control Teaches how to track and identify how ESD risks arise, and how to identify fitting means for minimizing or eliminating them Emphasizes working with modern ESD control program standards IEC 61340-5-1 and ESD S20:20
is an invaluable reference for anyone tasked with setting up, evaluating, or maintaining an effective ESD control program, training personnel, or making ESD control related measurements. It would form an excellent basis for a University course on the subject as well as a guide and resource for industry professionals.

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6 Chapter 7Table 7.1 Types and characteristics of ESD control garments according to IEC ...Table 7.2 Factors that might be considered in decision to issue ESD control g...

7 Chapter 8Table 8.1 ESD control bags standard classification and properties specified.Table 8.2 Classification of packaging materials electrostatic charging proper...Table 8.3 Classification of packaging materials in IEC 61340‐5‐3:2015 and ANS...Table 8.4 Classification of packaging materials as electrostatic field or ESD...Table 8.5 Applications of static control moisture barrier material classifica...Table 8.6 Static control moisture barrier material requirements of MIL‐PRF‐81...Table 8.7 Static control moisture barrier bags levels defined by ESD S11.4.Table 8.8 Approximate equivalence of ESD packaging test standards in the IEC ...Table 8.9 Electrostatic characteristics of ESD packaging required inside and ...

8 Chapter 9Table 9.1 Costs of repair of ESD damage in a manual process (Helling 1996).Table 9.2 ESD Coordinator duties.Table 9.3 ESD control program plan – topics covered.Table 9.4 Tailoring.Table 9.5 Content of the ESD training plan.Table 9.6 ESD control product qualification plan.Table 9.7 Compliance verification plan.Table 9.8 Grounding and bonding systems.Table 9.9 Personal grounding.Table 9.10 General requirements for EPAs.Table 9.11 Packaging.Table 9.12 Marking for ESD control purposes.

9 Chapter 10Table 10.1 Electrical current physiological effects for AC 60 Hz current.Table 10.2 An example of a document heading structure derived from the headin...Table 10.3 An example of specification of requirements for personal grounding...Table 10.4 An example of EPA equipment pass requirements, test methods and te...

10 Chapter 11Table 11.1 Summary of test methods and their application in 61340‐5‐1, and co...Table 11.2 Other IEC test methods that can be used in ESD protective equipmen...Table 11.3 Test voltages used in resistance measurements required in 61340‐5‐...Table 11.4 Comparison of characteristics of 2.5 kg resistance measurement ele...Table 11.5 Comparison of concentric ring surface resistance measurement elect...

11 Chapter 12Table 12.1 An example of a matrix of ESD training and personnel roles.Table 12.2 Some regional or national ESD interest organizations.Table 12.3 Some general electrostatics interest organizations.Table 12.4 Some magazines, journals, and online resources that publish ESD‐re...

12 1Table A.1 Personal grounding equipment requirements and test criteria.Table A.2 EPA equipment requirements and test criteria.Table A.3 ESD training matrix.Table A.4 ESD control product qualification tests and pass criteria.

List of Illustrations

1 Chapter 1 Figure 1.1 Field lines and equipotential around a charged sphere. Figure 1.2 Surface resistivity definition. Figure 1.3 Definition of volume resistivity. Figure 1.4 Resistances in series. Figure 1.5 Resistances in parallel. Figure 1.6 Capacitors in parallel. Figure 1.7 Capacitors in series.

2 Chapter 2 Figure 2.1 A simple electrical model of electrostatic charge build‐up. Figure 2.2 Parallel plate capacitor. Figure 2.3 Charge or voltage decay curve. Figure 2.4 Field lines (shown dashed) emerging from a small point or spheric... Figure 2.5 Electrostatic field between parallel plates. Figure 2.6 Electrostatic field between a field meter and metal plate at volt... Figure 2.7 Faraday cage. Figure 2.8 Voltage developed on a metal plate in an electric field. Figure 2.9 An earthed metal plate in an electric field becomes charged by gr... Figure 2.10 Faraday pail. Figure 2.11 The relationship between breakdown voltage and spark gap Pd (Pas... Figure 2.12 Discharge from negatively charged (>20 kV) insulating surface. Figure 2.13 Example of waveform of discharge from the author charged to 500 ... Figure 2.14 ESD waveform from screwdriver blade charged to +530 V. Charge tr... Figure 2.15 ESD waveform from a160 × 180 mm metal plate charged to 550 V. Ch... Figure 2.16 ESD waveforms from charged integrated circuits: (above) 32‐pin p... Figure 2.17 ESD waveform from a printed circuit board (above) charged to 1 k... Figure 2.18 ESD waveform from a charged automotive module taken out of a pol... Figure 2.19 Voltage on an automotive cable core as polythene packaging is re... Figure 2.20 ESD waveform from a charged automotive wiring loom cable lying a... Figure 2.21 Electronic model of a simple ESD source. Figure 2.22 Simulated overdamped device current waveform IESD for dominant c... Figure 2.23 Simulated underdamped device ESD current waveform for the case o... Figure 2.24 Simulated device ESD current waveform for near critical damping:... Figure 2.25 Electrostatic voltage on a CPM plate reducing during charge neut...

3 Chapter 3 Figure 3.1 ESD‐sensitive devices range from individual transistors or diodes... Figure 3.2 Simple electronic model of ESD circuit. Figure 3.3 Typical ESD generator circuit. Figure 3.4 HBM waveform definition with 0 Ω calibration load. Figure 3.5 IEC 61000‐4‐2 system ESD test waveform. Figure 3.6 IEC 60749‐27 MM waveform definition with 0 Ω calibration load. Figure 3.7 IEC 60749‐27 MM waveform definition with 500 Ω calibration load.... Figure 3.8 ANSI/ESDA/JEDEC JS‐002 field‐induced CDM test arrangement. Figure 3.9 ANSI/ESDA/JEDEC JS‐002 field‐induced charged device model calibra... Figure 3.10 Typical clamp arrangement used in on chip ESD protection of an i... Figure 3.11 Elements of the V‐I curve of a typical on chip clamp circuit. Figure 3.12 Charging of a MOSFET gate from an HBM ESD test source.

4 Chapter 4Figure 4.1 EPA and UPA.Figure 4.2 Examples of marking an EPA entrance.Figure 4.3 A simple electrical model of electrostatic charge buildup, revisi...Figure 4.4 Electrostatic field between two parallel conducting plates.Figure 4.5 The electrostatic field between a field meter and a charged plate...Figure 4.6 Electrostatic field meter reading variation with distance from a ...Figure 4.7 Ionizer charge decay curves showing decay time and offset voltage...Figure 4.8 (a) Footwear 10 MΩ, “dissipative” floor 10 MΩ resistance to groun...Figure 4.9 (left) Two EPA workstations separated by a UPA, (right) joined as...Figure 4.10 An ordinary seat can give high electrostatic fields, in this cas...Figure 4.11 A hand tool designed for EPA use is grounded via the user's hand...Figure 4.12 Gloves and finger cots.Figure 4.13 (left) ESD control garments should cover the clothing of the arm...

5 Chapter 7Figure 7.1 “Star” connection of ESD control benches.Figure 7.2 “Chain” or series connection of ESD control benches.Figure 7.3 A typical earth bonding (grounding) plugs that can be used to con...Figure 7.4 Typical wrist strap system.Figure 7.5 Examples of proprietary portable wrist strap testers.Figure 7.6 Heel and toe grounders.Figure 7.7 Booties or shoe covers.Figure 7.8 A wide variety of shoe and work boot styles are available.Figure 7.9 Typical example of an ESD control cart (trolley).Figure 7.10 An ESD control seat.Figure 7.11 Typical ceiling mounted pulsed DC ionizer charging of an object ...Figure 7.12 Stripe (left) and grid (right) conductive fiber patterns (Paasi ...Figure 7.13 Examples of ESD control garment fiber types (Paasi et al. 2005a,...Figure 7.14 Symbol recommended for marking ESD control equipment.

6 Chapter 8Figure 8.1 Secondary packaging materials.Figure 8.2 Variation of resistance of some papers with atmospheric humidity....Figure 8.3 Some examples of the extraordinary variety of packaging types in ...Figure 8.4 Intimate and proximity packaging.Figure 8.5 (a) Transient electrostatic field arising within an insulating pa...Figure 8.6 Typical variation of polymer resistance with conductive particle ...Figure 8.7 ESD packaging bags include pink polythene, black polythene, and m...Figure 8.8 Typical “metal‐out” ESD shielding bags material structure.Figure 8.9 Typical “metal‐in” ESD shielding bag material structure.Figure 8.10 Comparison of ESD shielding capability of 2 pink polythene, 3 bl...Figure 8.11 Typical moisture barrier material structureFigure 8.12 Foam is often used as intimate packaging or cushioning in packag...Figure 8.13 ESD packaging boxes.Figure 8.14 JEDEC waffle tray.Figure 8.15 Tape and reel packaging.Figure 8.16 Component sticks.Figure 8.17 Example of moisture sensitive device packaging label specified i...Figure 8.18 Example of packaging marking to identify ESD control packaging o...

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