Cheryl Tulkoff - Design for Excellence in Electronics Manufacturing

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An authoritative guide to optimizing design for manufacturability and reliability from a team of experts Design for Excellence in Electronics Manufacturing 
 
By employing the concepts outlined in 
engineers and managers can increase customer satisfaction, market share, and long-term profits. In addition, the authors describe the best practices regarding product design and show how the practices can be adapted for different manufacturing processes, suppliers, use environments, and reliability expectations. This important book: 
Contains a comprehensive review of the design and reliability of electronics Covers a range of topics: establishing a reliability program, design for the use environment, design for manufacturability, and more Includes technical information on electronic packaging, discrete components, and assembly processes Shows how aspects of electronics can fail under different environmental stresses Written for reliability engineers, electronics engineers, design engineers, component engineers, and others, 
is a comprehensive book that reveals how to get product design right the first time.

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5 Chapter 6Figure 6.1 Kirkendall or champagne voids.Figure 6.2 Counterfeit definitions.Figure 6.3 Basic validation process flow.Figure 6.4 Plating voids.Figure 6.5 Glass fiber protrusion.Figure 6.6 Plating folds.Figure 6.7 Plating nodules.Figure 6.8 Etch pits.

6 Chapter 7Figure 7.1 Problem‐solving vs. root cause problem‐solving.Figure 7.2 The eight disciplines process.Figure 7.3 Scanning acoustic microscopy system.Figure 7.4 Through transmission acoustic microscopy.Figure 7.5 Peak amplitude acoustic microscopy.Figure 7.6 Phase inversion acoustic microscopy.Figure 7.7 X‐ray microscopy.Figure 7.8 Thermal imaging.Figure 7.9 Superconducting quantum interfering device microscopy.Figure 7.10 Decapsulation system.Figure 7.11 Cross‐section polishing.Figure 7.12 Cross‐section of a BGA.Figure 7.13 Scanning electron microscope system.Figure 7.14 SEM EDX spectra.Figure 7.15 Xyztec combination wire bond and shear tester.Figure 7.16 Fourier transform system.Figure 7.17 Ion chromatography system.Figure 7.18 Digital image correlation setup.Figure 7.19 Plan‐do‐check‐act process.

Guide

1 Cover

2 Table of Contents

3 Begin Reading

Pages

1 ii

2 iii

3 iv

4 vi

5 vii

6 xvii

7 xix

8 xx

9 xxi

10 xxii

11 xxiii

12 xxv

13 xxvii

14 xxviii

15 xxix

16 2

17 xxxi

18 xxxiii

19 351

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25 357

Series Title

Wiley Series in Quality & Reliability Engineering

Dr. Andre Kleyner

Series Editor

The Wiley Series in Quality & Reliability Engineering aims to provide a solid educational foundation for both practitioners and researchers in the Q&R field and to expand the reader's knowledge base to include the latest developments in this field. The series will provide a lasting and positive contribution to the teaching and practice of engineering.

The series coverage will contain, but is not exclusive to,

Statistical methods

Physics of failure

Reliability modeling

Functional safety

Six‐sigma methods

Lead‐free electronics

Warranty analysis/management

Risk and safety analysis

Wiley Series in Quality & Reliability Engineering

Design for Excellence in Electronics Manufacturing

Cheryl Tulkoff, Greg Caswell

April 2021

Reliability Culture: How Leaders can Create Organizations that Create Reliable Products

Adam P. Bahret

February 2021

Design for Maintainability

Louis J. Gullo, Jack Dixon

February 2021

Lead‐free Soldering Process Development and Reliability

Jasbir Bath (Editor)

September 2020

Automotive System Safety: Critical Considerations for Engineering and Effective Management

Joseph D. Miller

February 2020

Prognostics and Health Management: A Practical Approach to Improving System Reliability Using Condition‐Based Data

Douglas Goodman, James P. Hofmeister, Ferenc Szidarovszky

April 2019

Improving Product Reliability and Software Quality: Strategies, Tools, Process and Implementation, 2nd Edition

Mark A. Levin, Ted T. Kalal, Jonathan Rodin

April 2019

Practical Applications of Bayesian Reliability

Yan Liu, Athula I. Abeyratne

April 2019

Dynamic System Reliability: Modeling and Analysis of Dynamic and Dependent Behaviors

Liudong Xing, Gregory Levitin, Chaonan Wang

March 2019

Reliability Engineering and Services

Tongdan Jin

March 2019

Design for Safety

Louis J. Gullo, Jack Dixon February 2018

Thermodynamic Degradation Science: Physics of Failure, Accelerated Testing, Fatigue and Reliability

Alec Feinberg October 2016

Next Generation HALT and HASS: Robust Design of Electronics and Systems

Kirk A. Gray, John J. Paschkewitz May 2016

Reliability and Risk Models: Setting Reliability Requirements, 2nd Edition

Michael Todinov November 2015

Applied Reliability Engineering and Risk Analysis: Probabilistic Models and Statistical Inference

Ilia B. Frenkel, Alex Karagrigoriou, Anatoly Lisnianski, Andre V. Kleyner September 2013

Design for Reliability

Dev G. Raheja (Editor), Louis J. Gullo (Editor) July 2012

Effective FMEAs: Achieving Safe, Reliable, and Economical Products and Processes Using Failure Modes and Effects Analysis

Carl Carlson April 2012

Failure Analysis: A Practical Guide for Manufacturers of Electronic Components and Systems

Marius Bazu, Titu Bajenescu April 2011

Reliability Technology: Principles and Practice of Failure Prevention in Electronic Systems

Norman Pascoe April 2011

Improving Product Reliability: Strategies and Implementation

Mark A. Levin, Ted T. Kalal March 2003

Test Engineering: A Concise Guide to Cost‐Effective Design, Development and Manufacture

Patrick O'Connor April 2001

Integrated Circuit Failure Analysis: A Guide to Preparation Techniques

Friedrich Beck January 1998

Measurement and Calibration Requirements for Quality Assurance to ISO 9000

Alan S. Morris October 1997

Electronic Component Reliability: Fundamentals, Modelling, Evaluation, and Assurance

Finn Jensen 1995

Design for Excellence in Electronics Manufacturing

Cheryl Tulkoff and Greg Caswell

This edition first published 2021 2021 John Wiley Sons Ltd All rights - фото 1

This edition first published 2021

© 2021 John Wiley & Sons Ltd

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, except as permitted by law. Advice on how to obtain permission to reuse material from this title is available at http://www.wiley.com/go/permissions.

The right of Cheryl Tulkoff and Greg Caswell to be identified as the authors of this work has been asserted in accordance with law.

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While the publisher and authors have used their best efforts in preparing this work, they make no representations or warranties with respect to the accuracy or completeness of the contents of this work and specifically disclaim all warranties, including without limitation any implied warranties of merchantability or fitness for a particular purpose. No warranty may be created or extended by sales representatives, written sales materials or promotional statements for this work. The fact that an organization, website, or product is referred to in this work as a citation and/or potential source of further information does not mean that the publisher and authors endorse the information or services the organization, website, or product may provide or recommendations it may make. This work is sold with the understanding that the publisher is not engaged in rendering professional services. The advice and strategies contained herein may not be suitable for your situation. You should consult with a specialist where appropriate. Further, readers should be aware that websites listed in this work may have changed or disappeared between when this work was written and when it is read. Neither the publisher nor authors shall be liable for any loss of profit or any other commercial damages, including but not limited to special, incidental, consequential, or other damages.

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